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Asset ID: 1-73-1942977.1
Update Date:2017-03-13
Keywords:

Solution Type  FAB (standard) Sure

Solution  1942977.1 :   FCO A0344-1: Mandatory: A small number of system power cords may fail after several years.  


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In this Document
Symptoms
Changes
Cause
Solution
References


Oracle Confidential PARTNER - Available to partners (SUN).
Reason: FABs are available to Internals and Partners only

Applies to:

Sun Rack 900-36N - Version Not Applicable to Not Applicable [Release NA]
Sun Rack 1000-42 - Version Not Applicable to Not Applicable [Release NA]
Sun Rack Hardware - Version Not Applicable to Not Applicable [Release N/A]
Sun Blade 8000 P System - Version Not Applicable to Not Applicable [Release N/A]
Sun SPARC Enterprise M5000 Server - Version Not Applicable to Not Applicable [Release N/A]
Information in this document applies to any platform.
__________

Affected Parts:

180-2004-02: C316P6S to C19, 4.0M
180-2005-02: NEMA L6-20P to C19, 4.0M
180-2060-02: Watertight C320P6W to C19, 4.0 M
180-2061-02: Watertight C316P6W to C19, 4.0 M
180-2095-01: Internal Rack jumper cable 1.5 Meters, C20 to C19

As of 06 February 2015 the following additional power cord part numbers were added to this knowledge article

180-2096-01: 20A, IEC 320 C19 to IEC 320, 2.0M
180-2097-01: 20A, IEC 320 C19 to IEC 320, 2.5M
180-2099-01: 20A, IEC 320 C19 to IEC 320, 3.5M


Additionally, as of 06 February the following Rack power cord part numbers were added;

- SR900/1000 Left-side Power Cords
180-2089: 20A, 120 degree IEC 320 C19 to IEC 320, 1.25M
180-2090: 20A, 120 degree IEC 320 C19 to IEC 320, 1.50M
180-2091: 20A, 120 degree IEC 320 C19 to IEC 320, 1.75M
180-2092: 20A, 120 degree IEC 320 C19 to IEC 320, 2.00M
180-2093: 20A, 120 degree IEC 320 C19 to IEC 320, 2.25M
180-2094: 20A, 120 degree IEC 320 C19 to IEC 320, 2.50M

- SR900/1000 Right-side Power Cords
180-2103: 20A, 120 degree IEC 320 C19 to IEC 320, 1.25M
180-2104: 20A, 120 degree IEC 320 C19 to IEC 320, 1.50M
180-2105: 20A, 120 degree IEC 320 C19 to IEC 320, 1.75M
180-2106: 20A, 120 degree IEC 320 C19 to IEC 320, 2.00M
180-2107: 20A, 120 degree IEC 320 C19 to IEC 320, 2.25M
180-2108: 20A, 120 degree IEC 320 C19 to IEC 320, 2.50M

Note: replacement part numbers will vary from original affected part numbers.

Symptoms

Loss of power of the affected PDU due to AC line breaker trip or, in more severe cases, a potential for thermal event damage on the C19 (female) end of the power cord evidenced by soot around the cord.

Impact

A small number of power cords from one specific manufacturer may develop a leakage current condition over an extended period of time (typically greater than 4 years). This leakage current is internal to the female (C19) end of the cord. If excessive enough, this condition could lead to a trip condition of the rack PDU or external circuit breaker. In more severe cases, there is the possibility of damage due to a thermal event.

Changes

The suspected power cords shipped in, or as Xoptions or spares that can be used in, the below specified Systems from January 2004 to June 2015 and have a Vendor Code 0001205.

Sun SPARC Enterprise M4000
Sun SPARC Enterprise M5000
Sun Blade 8000
Sun Blade 8000 P
Sun Blade 6000
Sun Blade 6048
ST6540 Storage Array (Note: this product shipped racked)
ST6580  (Note: these are upgrades of the ST6540 Storage Array)
ST6780  (Note: these are upgrades of the ST6540 Storage Array)
Sun Rack 900
Sun Rack 1000
SPARC T5-4
SPARC T5-8
oracle Exalytics T5-8
Oracle SuperCluster T5-8
Sun Rack II
X-Option: Power cords (as per part numbers below), are option items that could have been purchased as replacement. In addition, these power cords may be used on products other than those with which they originally shipped.

Cause

High heat and high humidity conditions present in some locations can cause some particular power cords to degrade over an extended period of time (usually greater than 4 years).

These power cords shipped with certain systems from January 2004 to June 2015.  Services has purged all Regional Stocking Locations (RSLs) of any suspected power cords.

Solution

Workaround

 No workaround available – see Resolution section below.

Resolution

 Hot Swap: Yes (for redundant configurations)

Proactively replace all suspected power cords per details/instructions below.

Identify suspect Power Cords by identifying Manufacturer ID number 0001205, and date-code from Week/Yr: 01/04 to Week/Year: 26/11 on the power cord label. Suspect power cords may have shipped with the above specified Systems or as X-options or spares. It should be noted that X-option or spares power cords could have been used on other platforms as the power cord is a common part.

During normal engagement with customers, FE or account team should ensure the customer is aware of this issue and recommend they inspect their data center for affected power cords. If the customer requests assistance inspecting systems for these power cords, assistance should be provided and is limited to inspecting Oracle Branded equipment.  If there is a possibility that Oracle cords may be in use elsewhere, the customer should be advised to have those areas inspected and replace suspect cords per the instructions in the Service Alert.

For Oracle equipment inspections, the customer can open an SR via MOS using one entitled serial number and request an FE on-site to assist, or the FE can call CAS and request an SR with on-site task.

Once the inspections are complete, the task should be updated with the necessary information as outlined in the Service Alert. CAS will then order the required cords via an additional on-site task.

Replacement Instructions:

All affected power cords have been purged from Service inventories. Order and replace like for like part numbers.  However, two of the affected part numbers may ship as a spare with new part numbers as shown in the following table.  Power cords with these new part numbers are not affected by this issue.

These cords shipped with certain systems from January 2004 to March 2015*.
*Updated from July 2011 to March 2015 in June 2015.

Only the power cords listed in the below tables, that have the C19 connector with Manufacturer ID 0001205 or logo shown, are suspected:

 
AC Input Power Cords  
Part NumbersDescriptionC19 Cord End
 180-2004-01 and -02 16A, International, IEC 309 to IEC 320 C19, 4.0M  CordEnd.jpg
180-2005-01 and -02 20A, Americas, NEMA L6-20P to IEC 320 C19, 4.0M
180-2060-01 and -02 20A, Watertight IEC 309 to IEC 320 C19, 4.0M
180-2061-01 and -02  16A, Watertight IEC 309 to IEC 320 C19, 4.0M
Rack Power Distribution Unit (PDU) to Platform Power Cords  
Part NumbersDescriptionC19 Cord End
180-2095-01 20A, IEC 320 C19 to IEC 320, 1.5M CordEnd.jpg
180-2096-01 * 20A, IEC 320 C19 to IEC 320, 2.0M
180-2097-01 * 20A, IEC 320 C19 to IEC 320, 2.5M
180-2099-01 * 20A, IEC 320 C19 to IEC 320, 3.5M

 * Added February 2015

For details on additional affected power cords please review the Service Alert or the "Rack PDU to Rack Power Strip Power Cords" table below, or review the FAQ and select the question; What are the part numbers for the replacement power cords?

For details on how to replace the power cord on each affected system type please refer to;

  https://mosemp.us.oracle.com/epmos/faces/DocumentDisplay?id=1937659.1

Some system configurations will require downtime. For details review the above document.

For additional information please review the Oracle.COM content and the Service Alert.

Other Internal Only documents you may review are the HUB Alert, the GSS Announcment and the FCO Resource Page

When replacing cords on M4000/M5000 systems with XCP at 1090 or lower, ignore the power recovery message and verify power recovery by ensuring the LEDs are lit and  the showhardconf indicates power is on.  Details for this issue can be found in <BUG: 15496928> and Doc Id 1021044.1.

In rare instances when power cycling certain M4000/M5000 systems, it is possible to experience DIMM failures. For M4000/M5000 systems with power redundancy, power cycling is not necessary and it is recommended to follow the redundant power supply procedure instead of powering off the system

Identification of Affected Parts (how to):

Although these power cords shipped with the systems (and their xoptions) listed above as well as spares, they could have been moved to or installed in other Oracle or non-Oracle products,.

Visually inspect power cords with one of the Oracle Part Numbers identified in the Affected Part Numbers section above.  Then check the Oracle Vendor Code on the power cord.  If it is 0001205, check the Week/Year date-code markings.  If the date-code is from week 01 / year 2004 to week 26 / year 2011 the cord is suspected and should be replaced.

Shown below is the label on the power cords.  Only power cords with the Oracle Code of 0001205, week 01 year 04 to week 26 year 11 may be affected.

Power Cord label

If the label is missing or damaged, the suspected power cords can be identified by the identifying mark shown in the picture below which is located on the C19 (female) end of the power cord.

Power Cord end

Power cords without a label showing an affected Oracle part number and installed in non-Oracle products should not be replaced by Oracle. All suspected power cords installed on Oracle products should be replaced per guidelines of this knowledge article.

Below is a picture of a power cord installed in a system.

Power Cord in System

If your Sun Rack 900/1000 is configured with 12 power strips (2 vertical rows of 6 power strips) on either side of the rack you should replace the Rack PDU to Rack Power Strip power cords. If your Sun Rack 900/1000 does not have this configuration you do not need to replace the Rack PDU to Rack Power Strip power cords.
Shown below is a Sun Rack 900/1000 configured with the suspected cords on the left side of the rack:


For each configured side you should request the corresponding replacement kit:
•    if configured with 12 power strips on the left side of the rack: request 2 x SR900/1000 Left Power Cord Kits
•    if configured with 12 power strips on the right side of the rack: request 2 x SR900/1000 Right Power Cord Kits
•    if configured with 12 power strips on each side of the rack: request quantity of 2 of each kit

Rack PDU to Rack Power Strip Power Cords

SR900/1000 Left Power Cord Kit

Replacement Kit Part Number

Original Component Part Numbers

Description

565-1761-01 *

180-2089

20A, 120° IEC 320 C19 to IEC 320, 1.25M

180-2090

20A, 120° IEC 320 C19 to IEC 320, 1.50M

180-2091

20A, 120° IEC 320 C19 to IEC 320, 1.75M

180-2092

20A, 120° IEC 320 C19 to IEC 320, 2.00M

180-2093

20A, 120° IEC 320 C19 to IEC 320, 2.25M

180-2094

20A, 120° IEC 320 C19 to IEC 320, 2.50M

SR900/1000 Right Power Cord Kit

Replacement Kit Part Number

Original Component Part Numbers

Description

565-1763-01 *

180-2103

20A, 120° IEC 320 C19 to IEC 320, 1.25M

180-2104

20A, 120° IEC 320 C19 to IEC 320, 1.50M

180-2105

20A, 120° IEC 320 C19 to IEC 320, 1.75M

180-2106

20A, 120° IEC 320 C19 to IEC 320, 2.00M

180-2107

20A, 120° IEC 320 C19 to IEC 320, 2.25M

180-2108

20A, 120° IEC 320 C19 to IEC 320, 2.50M

* Added 06 February 2015. Note: replacement part numbers will vary from original component part numbers.

Hardware Remediation and Material Availability Details:

Spares will be stocked at all Regional T1 locations. Some part numbers are in limited supply and therefore part requests that cannot be fulfilled right away will be placed into a backlog queue and fulfilled as part become available.

For more information on how FEs should manage SR/Tasks please view the attached General Territory FE Task Process Communication.

Comments:

Replacement power cords will be offered to all affected customers of record at no cost, regardless of contract/warranty status. On-site service will be offered per contract deliverables.

This recall will be publically announced on Oracle.com where customers will be provided instructions describing how to open Service Requests and validate power cord needs.

After a yet to be determined period of time, the proactive process of contacting contract/entitled customers will begin using the field service organization. All remediations (both from customers via CAS and from the field via CAS) are to be logged into the FCO Tracker in APEX.

For questions on the proactive phase of this FCO please work with your Regional FCO Deployment Managers as identified below.

  EMEA: roberto.donzelli@oracle.com
  JAPAC: chee-kin.ngai@oracle.com
  LAD: sergio.alonso@oracle.com
  NAMER: dennis.cairns@oracle.com

References:
  Service Alert: 1943511.1
  Other References: 1937659.1
  URL(s): https://mosemp.us.oracle.com/epmos/faces/DocumentDisplay?id=1937659.1
          http://www.oracle.com/us/support/power-cord-replacement/index.html
  GSAP: 6398
  FAQ: https://stbeehive.oracle.com/content/dav/st/FCO%20344/Public%20Documents/FCO-344.html


Contacts:
    Contributor/Submitter: roy.stiles@oracle.com
    Responsible Engineer: roy.stiles@oracle.com
    Responsible Manager: peter.gonscherowski@oracle.com

References

<NOTE:1937659.1> - Platform Power Cord Replacement Procedure
<NOTE:1021044.1> - Improper AC Input Power Supply Redundancy Testing on Sun SPARC Enterprise M3000/M4000/M5000 Servers May Result in Domain Outages, or Cause Components to be Falsely Marked as Faulty
<BUG:15496928> - SUNBT6729779 POWER REDUNDANCY TESTING ON FF SYSTEMS CAUSES COMPONENTS TO BE MARK

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